1. Bottle Washing Machine

• Purpose: Cleans and sterilizes empty bottles before filling to ensure hygiene and product safety.

• Features: Uses rotary brushes, water jets, and sanitizing agents; may include air drying.

• Capacity: Compatible with the required speed of 2000-3000 bottles per hour.

2. Water Treatment System

• Purpose: Purifies the source water to meet drinking water standards.

• Components: Multi-stage filtration (sand filter, activated carbon filter), reverse osmosis, UV sterilizer, ozone generator.

• Importance: Removes impurities, bacteria, and contaminants for safe consumption.

3. Filling Machine (Monoblock Filler)

• Purpose: Automates the filling of bottles with purified water.

• Type: Gravity or pressure filler, integrated with capping system (monoblock).

• Operation: Bottles are conveyed into the filling chamber, filled with precise volume, and capped in one continuous process.

• Speed: Designed to handle 2000-3000 bottles per hour at 500 ml capacity.

4. Capping Machine

• Purpose: Seals bottles tightly to prevent contamination and leakage.

• Integration: Usually combined with the filling machine (monoblock) for seamless operation.

• Types: Screw capping or snap capping mechanisms, depending on bottle type.

5. Labeling Machine

• Purpose: Applies labels to bottles accurately and at high speed.

• Features: Can handle different label types (self-adhesive, shrink sleeve).

• Position: Placed downstream after capping.

6. Conveyor System

• Purpose: Moves bottles efficiently between machines.

• Design: Stainless steel conveyors with adjustable speeds synchronized with line capacity.

• Additional: Includes accumulation and buffering zones to handle production flow.

7. Inspection and Quality Control Station

• Purpose: Detects defects like underfilled bottles, improper caps, or foreign particles.

• Types: Vision inspection, weight checking, metal detection.

• Role: Ensures product quality and compliance.

8. Packaging Machine

• Purpose: Groups bottles into packs for transport and sale.

• Types: Shrink wrapping, carton packing.

• Capacity: Matches line speed to maintain continuous workflow.

9. Control Panel & Automation System

• Purpose: Centralized control of the entire production line.

• Features: PLC control with HMI interface for easy operation, monitoring, and adjustments.

• Safety: Includes emergency stop and safety interlocks.

For more information:

📩 : Dieudonne.Nimubona@nirudi.com

🌐 : https://www.nirudi.com/en