This complete, end-to-end oil extraction production line is designed for high-efficiency processing of fruits (ideal for olive or avocado oil extraction). From initial fruit reception to final flexitank loading, this system offers a continuous, fully automated workflow. Built almost entirely from SUS304 Food-Grade Stainless Steel, the system ensures maximum hygiene, durability, and compliance with international food safety standards.
With a crushing capacity of up to 5 Tons/Hour and an extraction throughput of 1.5 to 2 Tons/Hour, this system is perfect for commercial producers looking to manufacture premium crude or extra-virgin oils.
Product Description
- Product Details & Technical Specifications
🏭 System Breakdown & Specifications
Phase 1: Fruit Reception Section
Engineered for smooth, continuous feeding to the crushing unit.
Equipment: Bin Dumper & Belt Elevator (Qty: 1)
Specifications: 800mm effective conveying width with integrated hopper. Designed with a T-distributor for dual-crusher feeding.
Dimensions: 3600mm x 880mm x 1800mm (470 kg)Power: 2.2 KW
Material: SUS304
Phase 2: Paste Preparation (Crushing, Ultrasonic Treatment & Mixing)
Advanced malaxation and ultrasonic cell disruption for maximum yield.
High-Capacity Crusher (HM-450): Up to 5 T/H input capacity (depending on maturity). Powered by a heavy-duty 45 KW ABB motor (2900 RPM). Features a 3mm SUS304 sieve.
Ultrasonic Machine (CS3002): Enhances oil yield via ultrasonic cell treatment (220V/50HZ, 6.0 KW).
Horizontal Malaxer (MLX6504): Continuous operation with 4 x 650L chambers. Equipped with 4 x 1.5 KW agitator motors (ABB/Siemens) and pneumatic valves driven by an included air compressor.
Pumps: Includes a 5-6 T/H Piston Pump (PP50-1) and two 3-4 T/H Screw Pumps (HG40-2, 1 running/1 backup) with feeding hoppers.
Phase 3: Oil Extraction Section
Precision 2-phase separation for superior oil clarity and minimum waste.
Decanter Centrifuge (AVOT-3): 1.5–2 T/H capacity. Advanced 2-phase separation driven by a primary 22 KW motor and a 7.5 KW secondary motor (ABB, VFD Control). Features integrated vibration/temperature detection and Siemens PLC control.
Flow Measurement: Mass Flow-meter (MF040) accurately reads 0-30 T/H through SS316L piping.
Filtration & Delivery: Includes an Oil Collection Vibration Sieve, two U-type Screw Conveyors (219mm x 5000mm) for solid waste, and centrifuge pumps for waste and oil transfer.
Phase 4: Oil Purification & Filtration
Final polishing to achieve market-ready brilliance.
Disc Stack Separator (AVOS-2000): High-speed purification at 2000 L/H. Includes a 100L oil buffer tank, a 180L product oil tank, and a flow-meter. (7.5 KW).
Transfer Pumps: Dedicated ABB centrifuge pumps handle transfer from the filter to the storage tank (2.2 KW), and final loading directly into flexitank containers (4.0 KW).
🛠 Support Equipment, Installation & Services
This is a true turnkey package. All necessary support systems, installation hardware, and training are included to get your facility operational immediately.
0.5 TPH Steam Boiler: Comes complete with a heat exchanger, water pump, and internal warehouse materials. Temperature parameters are fully adjustable for Crude or Extra Virgin Oil processing.
Complete Installation Materials: Includes DN80 (paste) and DN32 (oil/water) SUS304 pipelines, SUS304 flexible hoses, standard toolboxes, lubrication guns, and all necessary bolts/fittings.
Premium Electrical & Automation:
PLC & HMI: Siemens
Inverters: ABB
Electrical Components: Schneider
Comprehensive Maintenance Kit: Includes all cables, carbon steel cable conduits/trays, an extra motor+reducer for the malaxer, and a dedicated 2-Year Spare Parts Kit.
On-Site Support: 2 Weeks of Installation & Training provided to ensure your staff is fully equipped to operate and maintain the machinery safely and efficiently.
Total System Power: ~135 KW
Primary Material: SUS304 Stainless Steel (SS316L for precision flow-meter piping)
Voltage: 380V / 50HZ / 3-Phase (220V Single-Phase for specific modules)
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