Engineered for precision and reliability in modern food and beverage processing workflows, this 500L/H continuous sterilization system provides rigorous thermal treatment while preserving product integrity. Constructed entirely from food-grade SUS304 stainless steel
With customizable automation tiers and a sophisticated PLC touch screen interface
Product Description
- Product Details & Technical Specifications
Core Processing Capabilities
- Optimized Throughput: Delivers a consistent processing capacity of 500 Liters per hour (500L/H).
- Precision Thermal Dynamics: Accepts product at an inlet temperature of 20~25°C, smoothly elevating it to an adjustable sterilization temperature of 60~92°C for a precise 30-second hold time.
- Controlled Cooling: Processes flow dynamically to a tailored outlet temperature of 30~40°C (customized).
- Energy Efficient Operations: Operates with a manageable steam consumption of 55KG/H at a steam pressure of 0.5~0.6MPa.
Technical Specifications Overview
Parameter Specification Parameter Specification Processing Capacity 500L/H Equipment Dimensions 2.4M x 1.8M x 2.0M (L x W x H) Sterilization Temp. 60~92°C (adjustable) Sterilization Time 30S Product Inlet Temp. 20~25°C Product Outlet Temp. 30~40°C Material Construction SUS304 Steam Pressure 0.5~0.6MPa Plate Area 6M2 Cooling Water Flow 1T/H Product Inlet/Pipe Size Φ38 / Φ38.1 - SUS304 Steam Consumption 55KG/H System Configuration & Component Breakdown
The machinery is divided into four highly synchronized sub-systems to ensure stable, continuous operation:
I. Steam System
- Equipped with a DN32 steam reducing valve, DN32 steam control valve, and a DN32 steam filter to regulate input safely.
- Includes a DN25 steam trap and utilizes DN32/DN25-SUS304 steam piping for robust thermal transfer.
II. Product System
- Driven by a high-capacity 1T/50M product pump feeding into an 80L balance tank.
- Features eight sanitary valves (Φ38.1-SUS304), a dedicated reflux valve (Φ38.1-SUS304), and customized 4S insulated piping.
- Monitored continuously by an integrated PT100 temperature sensor.
III. Hot Water System
- Powered by a dedicated B1 hot water pump paired with a 50L balance tank.
- Utilizes a 4M2 brazing heat exchanger connected via Φ38.1-SUS304 hot water piping.
IV. Electronic Control System
- Centralized EL electric control unit featuring three PT100 temperature gauges.
- The primary interface is a highly intuitive PLC touch screen control panel managing both automatic sterilization and outlet temperatures.
Automation Tiers
To accommodate varying facility requirements, this system is available in two distinct control configurations:
- Semi-Automatic Configuration: Features feeding belt liquid level control, automatic sterilization temperature control, and automated low-temperature reflux.
- Fully Automatic Configuration: Upgrades the system with automatic flow adjustment, automated cooling temperature control, and pneumatic operation across all system valves, alongside standard feeding belt liquid level control, sterilization temperature control, and low-temperature reflux.
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