Complete Tomato Paste Production Line (Input 500kg/h, Output 80kg/h)
- Description details
From Harvest to High-Value: Unlock Peak Quality and Efficiency in Your Production
Are you struggling to maintain the natural quality of your fruit and vegetable products while scaling up your operations? In today's competitive market, inconsistency, processing inefficiencies, and product degradation can directly impact your bottom line. We present a fully integrated, automated production line engineered to solve these challenges. This end-to-end system transforms your raw produce into premium purees, juices, and concentrates, ensuring maximum quality, operational efficiency, and profitability from the first step to the last.
A Journey Through an Optimized Process
Step 1: Pristine Purity from the Start Your final product is only as good as your raw materials. Our Bubble Cleaning Machine uses gentle air-bubble agitation to thoroughly clean fruits and vegetables without bruising or damage, preserving their integrity. More importantly, the integrated water recycling system significantly reduces water consumption, lowering your operational costs while championing sustainability.
Step 2: Unlocking Flavor and Preserving Color Before refinement, our Column Tubular Preheating Unit precisely heats the slurry to inactivate enzymes that cause browning and quality loss. This critical step locks in the natural, vibrant color of your produce and optimizes viscosity for a flawless, efficient flow through the rest of the line, guaranteeing a consistent product batch after batch.
Step 3: Precision Refinement for a Perfect Texture Achieve the ideal consistency every time. Our dual Single-Channel Beater Machines automatically and efficiently separate unwanted residue like fibers and seeds from the liquid. With customizable mesh screens, you gain full control over the final texture, ensuring a silky-smooth, high-yield puree that meets the most demanding market standards.
Step 4: Concentrating Natural Goodness, Not Just Product This is where true quality is forged. The Vacuum Concentrator is the heart of our system, operating at a gentle 50-55°C. This low-temperature process evaporates water without cooking the product, preserving the delicate, heat-sensitive flavors, aromas, and nutrients. The result? A superior concentrate with vibrant color and authentic taste that allows you to position your product in a premium category.
Step 5: Guaranteed Safety, Extended Shelf Life Meet global food safety standards effortlessly. The automated Tubular Sterilization Unit ensures commercial sterility with precise temperature control, while an intelligent reflux system prevents any non-compliant product from proceeding. The product is then held in a pristine Aseptic Tank, maintaining its quality and safety until it's ready for packaging, giving you a longer shelf life and market flexibility.
Step 6: Market-Ready Packaging, Fully Automated The final step is streamlined for maximum efficiency. Our Sachet Filling Machine automates the entire packaging process, from filling and sealing to printing batch codes and dates. With high-speed capacity (up to 60 bags/minute) and secure four-side sealing, you can reduce labor costs, ensure product integrity, and get your market-ready products out the door faster than ever.
Your Key Advantages at a Glance
- Superior Product Quality: Produce concentrates and purees with exceptional natural color, flavor, and nutritional value, commanding a premium price in the market.
- Maximum Operational Efficiency: An automated, end-to-end system reduces manual labor, while energy-saving features like water recycling and thermal insulation lower your utility costs.
- Unwavering Consistency and Safety: Precise digital controls at every stage, from heating to sterilization, guarantee a uniform, safe, and reliable product with every production run.
- Complete, Integrated Solution: Eliminate the complexities of sourcing from multiple vendors. This turnkey line ensures every component works in perfect harmony, from raw produce intake to the final packaged product.
Ready to Revolutionize Your Production Line?
Stop letting inefficiency and inconsistent quality limit your growth. Let's explore how this advanced processing line can be tailored to your specific needs.
Schedule a personalized consultation with our experts today and discover the future of your business.
- For more information:
🌐 : Contact Us