Compact 304 Stainless Steel Automatic Poultry Slaughter Line (300-3000 BPH) – "Plug & Play" No-Installation Design
38.310,00 €
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Short Description
This fully integrated, compact slaughtering line is designed for small to medium-sized agri-food processing enterprises. Engineered with a "no installation required" philosophy, the system is mounted on a unified, high-strength stainless steel framework, allowing for rapid deployment and easy mobility
Sector
TURNKEY FOOD INDUSTRY PROJECT » COMPLETE SLAUGHTERHOUSE PRODUCTION LINE
Product Description
- Product Details & Technical Specifications
1. Key Technical Specifications
- Processing Capacity: Optimized for 500–1,000 birds per hour (BPH), with scalability from 300 up to 3,000 BPH via speed adjustment.
- Target Livestock: Broilers/Chickens (Live weight: 1.5kg ~ 5kg).
- Material Construction: Premium Food-Grade 304 Stainless Steel (rust/corrosion-resistant, hard, and durable).
- Total Power Consumption: 27 KW.
- Voltage: 380V, 50Hz, 3-Phase (Customizable to local country standards).
- Water Consumption: Approx. 2kg per bird.
- Installation Type: Integrated frame design; no on-site installation required.
- Warranty: 72-month quality warranty on the main framework.
2. Process Configuration & Components
- Conveyor & Hanging System:
- Features a stainless steel T-type orbit (50 x50 x4mm) with nylon wheels for noise reduction.
- Transfer speed is approximately 1.27 m/min (adjustable) with a hanger spacing of 152.4 mm.
- Stunning & Bleeding:
- Water Stunner (SDM-0.8M): Includes an adjustable voltage plastic electric groove and a stainless steel frame. Note: Halal configurations do not require stunning.
- Bleeding Trough: A 3200x1000x700 mm stainless steel sink ensures sanitary blood collection.
- Scalding System:
- Electric-Blowing Scalder: Uses an air-blower mechanical stirring system to ensure uniform water temperature (58ºC - 61ºC) and thorough feather preparation.
- Features automatic water level and temperature control.
- Defeathering (Plucking):
- Conventional Plucking Machine (ALT-4x8): Equipped with four correspondent stainless steel boxes and 4 sets of independent belt drives (1.1kw/set).
- Uses nylon defeathering plates and bars to ensure 0 damage to the carcass.
- Evisceration & Processing:
- Includes a specialized Head Puller, Automatic Foot Cutter, and Auto Shackle Release machine for streamlined processing.
- Visceral Trough: A stainless steel station (2400 x800x 800 mm) with spray pipes for manual evisceration and hygiene maintenance.
- Chilling:
- Screw Pre-Chiller: Reduces carcass temperature to 4ºC-10ºC within 30–40 minutes using cold water immersion.
3. Operational Advantages
- Plug-and-Play Mobility: The equipment fits into a 40HQ container and requires no complex installation, saving significant setup costs and time.
- Hygiene & Safety: Manufactured under ISO9001 and 6S management standards using 304 stainless steel. Includes emergency stops and overload protection for operator safety.
- High Efficiency: The automatic control system allows for speed adjustments, potentially increasing capacity by over 200 BPH while saving energy.
- Customization: The line supports additions or removals of devices (e.g., for Islamic slaughter requirements) and voltage customization for global compatibilit
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