🔧 What this 1000 kg/h (kilograms per hour) line does and why it wins. 

♻️ The plant converts mixed copper cables, communication wires, automotive harness, and aluminum radiators into saleable copper granules, clean aluminum pieces, and separated plastics with verified purities while maintaining low dust, low noise, and predictable energy consumption; ⚙️ the heart of the system is a shear-type pre-shredder followed by a high-speed granulator and a staged air–gravity–electrostatic separation train controlled by a PLC (Programmable Logic Controller) with HMI (Human–Machine Interface) and VFDs (Variable Frequency Drives) for energy-optimized throughput; 🧪 the complete dedusting package (cyclone + baghouse + HEPA—High-Efficiency Particulate Air—polisher) keeps workplace emissions within CE (Conformité Européenne) and local limits and protects bearings and rotors for a long MTBF (Mean Time Between Failures).

🛠️ Feeding and primary size reduction. 

🚛 An armored infeed conveyor accepts baled or loose cables and cut radiators; 🔪 a low-speed, high-torque twin-shaft shredder with D2 tool-steel knives reduces material to 30–80 mm (millimetres) chips while resisting tramp contamination; 🧲 an over-band magnet removes ferrous clips and screws prior to fine reduction, reducing wear downstream and improving separation efficiency.

🌀 Granulation and screening. 

⚙️ A water- or air-cooled granulator brings particles to 3–8 mm (millimetres) using replaceable screens matched to product mix; 🌬️ a zig-zag air classifier extracts light plastic fluff, fibrous sheathing, and paper; 🧱 a vibratory screen equalizes size distribution to prepare a dense, free-flowing feed for the separation stages.

🧮 Density and electrostatic separation. 

🪙 A dry air-gravity table concentrates heavy metallics from plastics using laminar airflow and deck tilt; ⚡ an electrostatic separator applies high-voltage fields to split remaining copper/plastic fines, driving copper purity to ≥99.5% and plastics contamination to <1% by mass; 🔁 a closed recirculation loop automatically returns middlings for another pass to protect yield and reduce copper loss in tails to <0.2%.

🧊 Aluminum radiator module. 

🧯 A dedicated radiator crusher and strip-cutter opens tube-fin stacks; 🧲 a secondary magnetic sweep removes residual steel; 🌪️ air separation splits Al (aluminum) from copper tubes before a final eddy-current check; 📦 clean Al and Cu fractions are discharged to big-bag stations.

🌫️ Dust and noise control. 🧹 A cyclone+baghouse with automatic pulse-jet cleaning and a final HEPA (High-Efficiency Particulate Air) stage polishes exhaust; 🔇 acoustic panels keep the operating level below 85 dB(A) (A-weighted decibels); 🔒 negative-pressure hoods and interlocked doors maintain safety and housekeeping standards.

🧠 Automation, safety and reporting. 

🧩 A PLC (Programmable Logic Controller) with HMI (Human–Machine Interface) oversees start-up sequences, load sharing, choke prevention and recipe management; 🛑 category-rated E-stops (Emergency Stops) and door interlocks meet CE (Conformité Européenne) and, if requested, ATEX (ATmosphères EXplosibles) zoning for dedusting; 📈 the system logs kWh (kilowatt-hours), throughput, purity and downtime to support QA/QC (Quality Assurance/Quality Control) and ROI (Return On Investment) dashboards.

🔌 Performance and utilities at 1000 kg/h (kilograms per hour). 

📈 Guaranteed copper purity ≥99.5% and aluminum purity ≥98% on typical cable/radiator mixes, copper loss in tailings ≤0.2%, and plastic contamination in metal streams ≤1%; ⚡ installed power 120–180 kW (kilowatts) with average draw 90–130 kW (kilowatts) depending on feed; 🌬️ process air 6,000–8,000 m³/h (cubic metres per hour) through dedusting; 💧 closed-loop chiller 10–20 kW (kilowatts) if water-cooled granulator is selected; 👷 operating crew two to three persons per shift thanks to auto-recirculation and self-cleaning features.

📐 Footprint and integration. 

🧭 Typical line layout fits in ~18 m × 12 m with 5 m clear height; 🚪 product bunkers or big-bag carousels serve copper granules, aluminum pieces and plastics; 🌐 optional IoT (Internet of Things) gateway streams energy and purity to your ERP (Enterprise Resource Planning) or BI (Business Intelligence) tools.

🧰 Start-up spare parts package (included). 

🔩 One full knife set for shredder and granulator, two screen sets (3–5 mm and 6–8 mm), complete seal kit for air-table and pumps, critical bearings, V-belts, HEPA (High-Efficiency Particulate Air) and baghouse filters, and one spare high-voltage electrode set for electrostatic separator; ⏱️ recommended 12–24 month kit adds extra knife set, rotor wear plates, eddy-current belt, and fan impeller.

🎓 Training and commissioning. 

🧑‍🏫 A three-phase program covers safety and PPE (Personal Protective Equipment), feed preparation and contamination limits, routine blade changes and gap setting, separation tuning, dust-collector maintenance, and product-purity verification; 🚀 commissioning includes cold runs, hot production, and a one-shift performance test with certificates, followed by SAT (Site Acceptance Test) sign-off.

Commercial Offer: 

🏢 Supplier scope. 🔧 Engineering, manufacturing and supply of a complete 1000 kg/h (kilograms per hour) Cable Copper Recycling Shredder Machine / Copper Wire Granulators / Aluminum Radiator Recycling Plant comprising infeed conveyor, twin-shaft pre-shredder, over-band magnet, high-speed granulator (air or water cooled), zig-zag air classifier, vibratory screen, air-gravity separation table, electrostatic separator, radiator crusher/stripper module, dedusting system (cyclone + baghouse + HEPA—High-Efficiency Particulate Air), product bunkers/big-bag stations, PLC (Programmable Logic Controller) + HMI (Human–Machine Interface) control, cabling, and documentation (PFD—Process Flow Diagram, P&ID—Piping and Instrumentation Diagram, GA—General Arrangement).

📦 Deliverables and services. 

🚚 Packaging for sea freight, CE (Conformité Européenne) declaration, FAT (Factory Acceptance Test) video/report, on-site supervision for installation, commissioning and SAT (Site Acceptance Test), operator and maintenance training, one-year warranty or 2,000 operating hours (whichever occurs first), and lifetime remote support.

💶 Investment estimate. 

💰 CAPEX (Capital Expenditure) guidance for supply-only: USD 290,000–420,000 depending on radiator module, water-cooling, and automation options; 🏗️ installation, commissioning and training on site: USD 28,000–45,000 excl. travel; 🌍 freight and import taxes not included. OPEX (Operating Expenditure) drivers are electricity 0.09–0.13 kWh/kg (kilowatt-hours per kilogram), knife sharpening/consumables, and filter media—typical total USD 7–12 per ton processed excluding labour.
(Final price depends on feed mix, required purity, local standards and Incoterms—EXW (Ex Works), FOB (Free On Board), CIF (Cost, Insurance and Freight), or DAP (Delivered At Place).)

🗓️ Lead time and schedule. 

⏳ Manufacturing 8–14 weeks from advance payment; 🚢 shipment immediately after FAT (Factory Acceptance Test); 🛠️ site installation and start-up 10–15 working days with your rigging and power ready.

💳 Payment terms and validity. 

💵 30% advance, 60% prior to shipment after FAT (Factory Acceptance Test) approval, 10% after SAT (Site Acceptance Test); 📅 offer validity 30 days.

🛡️ Compliance and safety. 

✅ CE (Conformité Européenne) machinery directive, EMC (Electromagnetic Compatibility) and LVD (Low Voltage Directive) compliance; 📄 manuals, risk assessment, lock-out/tag-out procedures and spare-parts catalog included; 🌿 dust emissions maintained via baghouse and HEPA (High-Efficiency Particulate Air) polishing to comply with typical ≤10 mg/Nm³ limits (milligrams per normal cubic metre).

📈 Why invest now.

 💵 Metal prices favour high-purity copper and aluminum; ⚡ the line’s energy profile and auto-recirculation keep OPEX (Operating Expenditure) low; 🔁 modular sections allow a staged expansion to 2,000 kg/h with minimal downtime; 🧾 documented purity and mass-balance reports improve sales prices and bankability.

📞 Next steps. 

✉️ Send your feed pictures, typical composition (% cable vs radiator), target purities, site power (e.g., 400 V 50 Hz—volts/hertz), and preferred Incoterms to receive a firm, itemized quotation with GA (General Arrangement) layout, utility list, and a cash-flow plus ROI (Return On Investment) model.

🤝 Ready to recover premium-grade metals with confidence?

 📤 Share your RFQ (Request For Quotation) and production start date—I will reply with a tailored equipment schedule, confirmed lead time, and a binding project offer.

🌐 : Contact Us