This listing features a comprehensive, industrial-grade processing line designed specifically for the extraction and filling of passion fruit pulp (seeds and juice). The system utilizes patented "non-destructive" technology to process fresh fruit into packaged pulp while maintaining the integrity of the fruit capsules and seeds, ensuring a premium end product. The line is constructed primarily from 304 Stainless Steel, ensuring compliance with food hygiene standards.
Product Description
- Product Details & Technical Specifications
1. Pre-Processing & Cleaning Station
• Manual Sorting Conveyor: A 2t/h capacity belt (5x1x1m) allowing operators to manually select fresh fruit. Features adjustable speed and 304 stainless steel roller chains.
• Immersion Elevator: Transports fruit via a food-grade belt through a circulating water spray system to begin the cleaning process.
• Adaptive Non-Destructive Blind Scrubber (Patented): A high-tech washing unit (ZL2016 2 0146334.4) that scrubs fruit in all directions without dead angles. It utilizes water recycling/filtration and features automatic feeding/discharging.
• Potential Fruit Ozone Disinfector: A 5-meter unit where raw materials are submerged in an ozone-infused water tank for sterilization. Includes filtration and continuous automatic feeding.
2. Cutting & Separation Station (The Core Technology)
• Automatic Positioning Lifter: Automatically docks with the cutting machine, positioning the fruit precisely for processing.
• Non-Destructive Fruit Cutting Machine (Patented):
◦ Patent: ZL2013 1 0252643.0.
◦ Function: Uses specialized sharp knives to cut fruit into 4 petals with minimal debris.
◦ Hygiene: Sealed operation prevents contamination.
• Non-Destructive Separator (Patented & CE Certified):
◦ Patents: ZL2016 1 1178338.1 / ZL2016 2 1397827.1.
◦ Technology: Computer-controlled (Omron PLC) mechatronic structure. Uses adaptive profiling claws and a rolling screen to peel pulp continuously.
◦ Efficiency: Ensures highly efficient separation with very few peel or seed fragments entering the pulp.
3. Quality Control, Storage & Filling
• Fruit Pulp Picking Table: Illuminated from the bottom (milky white PE plate) to allow visual inspection and removal of any remaining debris.
• Delivery Pump: A spiral push pump designed to move the pulp (2m³/h flow) without damaging the fruit capsules/seeds.
• Storage Tank: A 500L hygienic 304 stainless steel tank with an automatic liquid level control system.
• Non-Destructive Filling Machine:
◦ Capacity: 100 bags/hour.
◦ Functionality: Designed for "Bag-in-Box" applications. Performs automatic lid removal, filling, and capping.
◦ Note: Requires an air compressor (0.8MPa pressure), which is included in the package.
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