Turnkey 100 kg/h Complete Instant Baby Food Powder Processing Line – Fully Integrated, Hygienic, and Automated System for Nutritional Infant & Adult Instant Flours. Includes Mixing, Extrusion, Drying, Milling, and Conveying Units with Dust-Free & Vacuum Feeding Technology.
Product Description
- Detailed Product Description:
Introducing a fully integrated, industrial-grade 100 kg/h instant baby food powder processing line, engineered for manufacturers specializing in high-nutrition, ready-to-mix flours for infants and adults. This turnkey solution combines precision engineering, food-grade hygiene compliance, and energy-efficient automation to deliver consistent product quality, optimal solubility, and minimal nutrient loss.
The system is modularly designed for seamless integration into existing facilities and includes the following core components:
1. Powder Mixer – Model BF-Ⅱ (Qty: 1)
- Batch capacity: 50 kg per cycle
- Drive power: 5.5 kW
- Rotating blade diameter: 720 mm | Speed: 205 rpm
- Dimensions: 1200 × 800 × 1160 mm
Ensures homogeneous blending of base flours, vitamins, minerals, and other dry ingredients prior to extrusion.
2. Screw Elevator – Model ZLSJ (Qty: 1)
- Feed screw diameter: φ104 mm
- Drive motor: 0.75 kW | Mixing motor: 1.1 kW
- Dimensions: 3000 × 850 × 2400 mm
Provides gentle, continuous vertical transport of mixed powder to the extruder hopper with integrated pre-mixing action.
3. Twin-Screw Extruder – Model SLG65-C (Qty: 1)
- Processing capacity: 80–120 kg/h
- Screw diameter: 65 mm | Speed range: 0–250 rpm
- Temperature control: 0–399°C (precise zone-wise control)
- Motor power: 22 kW | Center height: 1020 mm
- Dimensions: 2600 × 950 × 2000 mm
Performs high-shear cooking, gelatinization, and expansion under controlled thermal and mechanical conditions—critical for digestibility and instant solubility in infant formulas.
4. Air Conveyors – Model FJ-Ⅰ (Qty: 2)
- Drive power: 0.37 kW each
- Air volume: 900 m³/h | Fan speed: 2000 rpm
- Dimensions: 950 × 420 × 650 mm
Transports extruded pellets and milled powder through enclosed, hygienic pneumatic lines—minimizing contamination and manual handling.
5. Multi-Layer Belt Dryer – Model DKX (Qty: 1)
- Heating power: 26 kW | Main drive: 0.55 kW
- Speed control: 1–1500 rpm (slip-speed regulation)
- Dimensions: 5000 × 1450 × 1650 mm | Weight: 1200 kg
Gently dries expanded extrudates across multiple temperature zones to achieve <5% moisture content while preserving nutritional integrity.
6. Dust-Free Crusher – Model WF-30B (Qty: 1)
- Capacity: 100–200 kg/h
- Particle size: 80–120 mesh (adjustable)
- Motor power: 5.5 kW
- Dimensions: 4500 × 1400 × 3000 mm
Produces fine, uniform instant powder with closed-loop dust collection—ensuring operator safety and product purity.
7. Vacuum Feeding System – Model DKS (Qty: 1)
- Motor power: 3 kW
- Conveying capacity: 1200 kg/h
- Input air pressure: 0.6 MPa
- Dimensions: 700 × 600 × 1000 mm
Enables automatic, contamination-free raw material intake directly from storage silos or big bags.
8. Storage Silo – Model CLT (Qty: 1)
- Dimensions: 1300 × 1300 × 2500 mm
Food-grade stainless steel construction for intermediate or finished product storage with integrated level monitoring (optional).
Key Advantages:
✅ End-to-End Automation – Minimal manual intervention from raw blend to packaged powder
✅ GMP & HACCP Compliant – All contact surfaces in SS304/316; easy-clean design
✅ Energy Efficient – Optimized motor sizing and thermal recovery in drying zone
✅ Scalable Output – Designed for 100 kg/h continuous operation (≈800 kg/shift)
✅ Versatile Formulations – Suitable for rice, maize, soy, oat, or multi-grain blends with added micronutrientsIdeal for startups and established agro-food producers seeking a reliable, compact, and future-ready production line for premium instant nutritional flours.
Ready for immediate delivery. Customization available for voltage (220V/380V/440V), automation level (PLC/HMI), and packaging integration.
- For more information:
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