Introduction

In the competitive cocoa processing industry, the initial stage of pod splitting is critical. Manual methods are labor-intensive, inconsistent, and pose significant safety risks. Our Complete 800kg/h Cocoa Pods Splitter Processing Line is engineered to overcome these challenges, offering a seamless, automated, and highly efficient solution for medium-to-large-scale operations. This integrated system is designed to enhance your productivity, protect your workforce, and preserve the quality of your cocoa beans from the very first step.

This turnkey line is built for reliability and continuous operation, ensuring you get the maximum return on your investment by streamlining your most fundamental processing stage.

Detailed Product Specifications & Components

This complete processing line consists of two core, synchronised machines, each performing a critical function in the pod breakdown process.

1. Model: Cocoa Pod Lifting Cutting Machine

This heavy-duty machine is the heart of the line, responsible for the automated feeding and precise splitting of cocoa pods.

• Function: Automatically receives, orients, and cleanly splits cocoa pods to release the beans and pulp without damaging the internal contents.
• Working Principle: Utilizes a controlled lifting mechanism to feed pods into a high-strength, rotary cutting blade system. The design ensures a consistent and clean cut, optimizing bean integrity.
• Key Advantages:
  • Enhanced Worker Safety: Eliminates the need for manual machete use, drastically reducing the risk of workplace injuries.
  • Increased Throughput: Processes a consistent 800 kilograms of pods per hour, far exceeding manual capabilities.
  • Improved Yield & Quality: The precision cutting mechanism minimizes damage to the valuable beans inside, leading to a higher quality product and less waste.
  • Labor Optimization: Frees up skilled labor from a repetitive and hazardous task, allowing them to be redeployed to quality control and other value-added operations.
• Technical Specifications:
  • Capacity: 800 kg/h
  • Voltage: 380V, 50Hz, 3 Phase (Standard Industrial Power)
  • Power: 1.1 kW (Highly efficient energy consumption)
  • Dimension (LWH): 1700 * 700 * 2000 mm
  • Weight: 180 kg (Robust, stable construction)

2. Model: Screening Machine

Following the splitting process, this unit efficiently separates the valuable cocoa beans from the larger pod husks and other debris.

• Function: Separates and conveys the mixture of beans, pulp, and husk fragments discharged from the cutter, effectively isolating the beans for the next stage of fermentation and drying.
• Working Principle: Employs a vibrating screen or rotating drum mechanism with precisely sized apertures. This allows the beans and pulp to pass through or be conveyed away while the larger, heavier husk fragments are discharged separately.
• Key Advantages:
  • Effective Primary Separation: Provides a clean initial separation, reducing the load on downstream cleaning processes.
  • Gentle Handling: The vibrating or rolling action is designed to be gentle on the beans, preventing bruising or damage.
  • Continuous Operation: Works in perfect sync with the splitting machine, enabling a non-stop production flow.
• Technical Specifications:
  • Capacity: 800 kg/h (Matched to the splitter)
  • Voltage: 380V, 50Hz, 3 Phase
  • Power: 0.75 kW (Low operational cost)
  • Dimension (LWH): 100 * 1400 * 2100 mm
  • Weight: 280 kg (Heavy-duty build for vibration management)

The Integrated Line Advantage

When combined, these two machines form a cohesive and powerful system:

• Seamless Workflow: The output of the Cocoa Pod Lifting Cutting Machine feeds directly into the Screening Machine, creating a continuous, efficient pipeline.
• Optimized Footprint: The entire line is designed with a compact layout, saving valuable floor space in your processing facility.
• Consistent Output: Achieve a uniform, high-quality product batch after batch, enhancing your reputation for reliability with your buyers.
• Scalable Foundation: This 800kg/h line serves as a perfect building block for a fully automated cocoa processing plant, which can later be integrated with bean cleaners, conveyors, and fermentation boxes.

Target Market & Application

Ideal for:

• Commercial Cocoa Farms & Plantations
• Central Processing Units (CPUs) and Cooperatives
• Agro-Processing Enterprises
• Businesses looking to upgrade from manual or semi-automated processing methods.

Ordering & Support

We are experts in agro-processing solutions and provide comprehensive support, including operational training, installation guidance, and readily available spare parts. This line is built to international standards for durability and performance.

Invest in efficiency, safety, and quality. Contact us today to request a quote or discuss how this 800kg/h Cocoa Pods Splitter Line can transform your operation.

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