This industrial-grade production line is designed for the complete processing, bottling, and packaging of mineral or spring water. The system integrates water treatment, bottle blowing (semi-automatic), gravity filling, and final packaging into a cohesive workflow. It is optimized for 500ml PET round bottles with a rated output capacity of 2,000 to 3,000 bottles per hour (BPH) for the filling section.
Product Description
- Product Details & Technical Specifications
1. Part 1: Water Treatment System (Capacity: 3,000L/H)
A comprehensive Ultrafiltration (UF) water treatment system designed to purify raw water while retaining essential minerals.
- Filtration Stages: Includes a raw water pump feeding into a multi-media filtration unit (silica sand/manganese sand) and an activated carbon filter to remove sediment, odors, and organic impurities. A precision PP (Polypropylene) micron sediment filter ensures fine particle removal.
- Purification Core: Features a 3,000L/H UF (Ultrafiltration) device with SUS304 pipeline connections.
- Sterilization: Equipped with an Ultraviolet (UV) Water Sterilizer (Model UV-3T) for pathogen elimination without chemical additives.
- Storage: Includes a 3,000-liter Stainless Steel (SUS304) Production Water Storage Tank with a wall thickness of 3mm.
2. Part 2: Bottle Fabrication System
A semi-automatic blow molding station designed to produce PET bottles on-site.
- Molder Specs: Semi-automatic Blow Molder with a capacity of 800–1,000 BPH.
- Versatility: Capable of producing bottles ranging from 200ml to 2.0L.
- Auxiliary Equipment:
- Preform Heater: 10KW unit for softening PET preforms.
- High-Pressure Air System: Includes a 3.0bar/1.2m³ air compressor, a 30bar/0.6m³ air tank, an air filter (2.0/30), and an air cold dryer to ensure clean, dry air for molding.
- Mold: Includes one set of blowing molds specifically for 500ml bottles.
3. Part 3: Filling and Packaging Line (Tribloc System)
The core processing unit featuring an automated washing, filling, and capping monoblock.
- Bottle Transport:
- Air Conveyor: 5-meter SUS304 air conveyor with dust-proof covers and an anti-dust air purifier to feed empty bottles into the filler.
- Filled Bottle Conveyor: 50-meter flat conveyor system with a buffer time of 3-4 minutes.
- Tribloc Unit (Model 8-8-3): A rotary system combining Rinsing (8 heads), Filling (8 heads), and Capping (3 heads).
- Capacity: 2,000–3,000 BPH (based on 500ml bottles).
- Method: Gravity filling type operating at normal atmospheric temperature.
- Compatibility: Designed for 500ml round PET bottles (13–17g weight) with standard HDPE screw caps.
- Accessories: Includes a caps elevator and a SUS304 cap hopper.
- Post-Fill Processing:
- Bottle Drier: 1.5-meter drying zone (7.5KW) to remove moisture from bottle exteriors prior to coding.
- Coding: Ink Date Coder for batch/date printing.
- Labeling: Semi-automatic shrink sleeve labeling machine, complete with a shrink label tunnel and steam generator for PVC labels.
- Final Packaging: Full-automatic Film Wrapper & Shrinker capable of 10 packages per minute (supporting 2x3, 3x4, 4x5, and 4x6 bottle configurations).
4. General Specifications
- Material: Primary construction using SUS304 Stainless Steel for hygiene and durability.
- Labor Requirement: Designed to be operated by a team of 8–9 workers.
- Operating Environment: Max temperature 50°C.
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